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  GKN Aerospace - Precision Machining (cont'd)
 

Equipment List

Equipment

  • 551 1 ea - Cincinnati Milacron 5-Axis Vertical Gantry CNC profiling and contouring machine with Acramatic 950 control. System has 5 spindles and 40" between spindles. 70 hp per spindle. Table is 240" wide by 5,364" long. X Axis = 2,340" travel. Y Axis = 145" travel. Z Axis = 28" travel. Z Axis = 33" clearance.
  • 534 1 ea - Cincinnati Milacron Hi-Speed 5-Axis Vertical Gantry CNC profiling and contouring machine with Acramatic 950 control system with 3 spindles and 80" between spindles. 100 hp per spindle. Table 240" wide by 5,364" long. X Axis = 3,300" travel. Y Axis = 145" travel. Z Axis = 28" travel. Z Axis = 33" clearance.
  • 533 1 ea - Cincinnati Milacron 5-Axis Vertical Gantry CNC profiling and contouring machine with Acramatic 950 control system with 3 spindles and 80" between spindles 100 hp per spindle. Table 240" wide by 5,364" long. X Axis = 3,300" travel. Y Axis = 145" travel. Z Axis = 28" travel. Z Axis = 33" clearance.
  • 532 1 ea - Cincinnati Milacron 5-Axis Vertical Gantry CNC profiling and contouring machine with Acramatic 950 control system with 3 spindles and 30" between spindles 60 hp per spindle. Table 120" wide by 1,440" long. X Axis = 1,332" travel. Y Axis = 68" travel. Z Axis = 28" travel. Z Axis = 33" clearance.
  • 531 1 ea. - Cincinnati Milacron 5-Axis Vertical Gantry CNC profiling and contouring machine with Acramatic 950 control system with 3 spindles and 40" between spindles 60 hp per spindle. Table 144" wide by 1,332" long. X Axis = 1,200" travel. Y Axis = 114" travel. Z Axis = 28" travel. Z Axis = 33" clearance. Also 180" X Axis travel by 51.25" Z Axis clearance.
  • 511 1 ea. - Henri Line Macbormill 245 LS5 5-Axis Gantry type with continuous dual rotary axis head. Acramatic 950 control systems with 50 hp. X Axis = 1,200" travel. Y Axis = 206" travel (Y clearance = 174" between columns). Z Axis = 60" travel. (spindle face clearance = 64" by 828" of "X" and 82" by 180" of "X". Cross rail clearance is 107" by 180" of "X" length and 88" by 828" of "X" length). Limits in degrees: B = +95/-95 (rotation about X/Y Axis) and C = 360 continuous (rotation about Z Axis).
  • 59 1 ea. - Cincinnati Milacron 30v Gantry, single spindle, 5-Axis CNC profiling and contouring machine with Acramatic 950 control system. X Axis = 1,128" travel. Y Axis = 80" travel. 24" Z Axis travel. Z Axis = 32" clearance. Table = 70" X 1,260".
  • 58 1 ea. - Cincinnati Milacron 30v Gantry, single spindle, 5-Axis CNC profiling and contouring machine with Acramatic 950 control system. X Axis = 1,128" travel. Y Axis = 80" travel. 24" Z Axis travel. Z Axis = 32" clearance. Also 52" Z Axis clearance by 288". Table = 70" X 1,260".
  • 57 1 ea. - Cincinnati Milacron model 30v 5-Axis, Vertical numerical control bridge type machining center. 70" X 144" X 24" travel (Z-Axis is 29" clearance)
  • 56 1 ea. - Cincinnati Milacron model 30v 5-Axis, Vertical numerical control bridge type machining center. 70" X 144" X 24" travel (Z-Axis is 29" clearance)
  • 53 1 ea. - Cincinnati Milacron model 20v-2000 5-Axis, Vertical numerical control machining center. 32" X 120" X 24" travel
  • 51,52,54 3 ea. - Cincinnati Milacron model 20v-1800 5-Axis, Vertical numerical control machining center. 30" X 80" X 24" travel
  • 55 1 ea. - Rambaudi Ramatic 800 5-Axis, Vertical numerical control machining center. 28 hp, Yasnac mx1 control. 32" X 79" X 32" travel. 30 deg. A & b Axis.
  • 42 1 ea. - Cincinnati Milacron Horizontal CNC machining center T-40 with 2 pallet AWC TOOL ATC, Acramatic 950 mc CNC. 40 hp full size for 60" cube parts to 6500 lbs. 4-Axis 60" X 60" X 48" travel
  • 41 1 ea. - Cincinnati Milacron Horizontal CNC machining center Magnum 800H with 7 pallet AWC TOOL ATC, Acramatic 950 CNC. 50 hp full size for 51" cube parts to 4847 lbs. 4-Axis. 51.2" X 43.3" X 44.3" travel
  • 37,38,310 3 ea. - Cincinnati Milacron model 20VC-3000 3-Axis, Vertical numerical control machining center with 30 tool changer and Acramatic 850-NC control. 30" X 120" X 25" travel
  • 39 1 ea - Mazak model VTC-16B 3-Axis, Vertical numerical control machining center with 24 tool changer & Mazatrol M32B control. 16" X 44" X 20" travel
  • 31,32 2 ea. - Cincinnati Milacron model 20VC-2000 3-Axis, Vertical numerical control machining center with 30 tool changer. 30" X 80" X 25" travel
  • 33 1 ea. - Cincinnati Milacron model 15VC-1500 3-Axis, Vertical numerical control machining center with 30 tool changer 30" X 60" X 25" travel
  • 36 1 ea. - Cincinnati Milacron model 15VC-1500 3-Axis, Vertical numerical control machining center with 30 tool changer 20" X 60" X 25" travel
  • 35 1 ea. - Cincinnati Milacron model 15VC-1000 3-Axis, Vertical numerical control machining center with 30 tool changer 20" X 40" X 25" travel
  • 34 1 ea. - Lymco 3AVH 3-Axis, Vertical mill with general numerical CNC controls. 42" X 12" X 5" travel
  • 61,67,68 3 ea. - Cincinnati 3-Axis, Hydrotel Vertical, 3 spindle, X Axis = 120", Y Axis = 32", Z Axis = 13" travel
  • 62 1 ea. - Rambaudi Ramatic 3 Axis, 800 Vertical, 3 spindle 79" X 32" X 32" travel
  • 63,64,65 3 ea. - Rambaudi H/1000/3NV3 with general numeric 6MB-2 CNC control. 3 spindle 7 hp each spindle. Table travel: 48" X 26" spindle speeds 25 to 3600. Parts up to 48"
  • 66 1 ea - Cincinnati Milacron model 30VC 3-Axis bridge type machine with Acramatic 950 control system with 3 spindles and 30" between spindles, 30 hp per spindle. Table 70" wide by 130" long. X Axis = 144" travel. Y Axis = 78" travel. Z Axis = 28" travel. Z Axis = 33" = clearance.
  • 311,312 2 ea. - Cincinnati Milacron model 30v 3-Axis bridge type machine with Acramatic 850 SX-PC control system with 1 30 hp spindle. Table 36" wide by 160" long. X Axis = 126" travel. Y Axis = 54" travel. Z Axis = 17" travel. Z Axis clearance = 22".
  • G1 1 ea. - Huffman model #HS-87R 7-Axis CNC tool & cutter grinder with GE FANUC series 15-M control.
  • G2 1 ea. - Anca model TG7 7-Axis CNC tool and cutter grinder.
  • M3 1 ea. - K & T Vertical mill
  • M2,M4 2 ea. - Cincinnati Hypowermatic tracer, electronic or pattern tracing. 24" X 120" travel.
  • M5 1 ea. - Cincinnati Duplex Hypowermatic tracer, electronic or pattern tracing. 36" X 168" travel.
  • M1 1 ea. - #5 Cincinnati Horizontal automatic cycling 54" travel
  • B1 through B6 6 ea. - Bridgeport milling machines
  • H2 1 ea. - Sunnen 1805 hone
  • H3 1 ea. - Sunnen Horizontal hone
  • H4 1 ea. - Sunnen CV616 Vertical hone
  • 21 1 ea. - Cincinnati Milacron "Cinturn 10 CC" Model MA, turning center, with Acramatic 900 TC control. 10" X 20"
  • 23 1 ea. - Hercules 18" X 80" tracer lathe up to 25" swing
  • 22 1 ea. - Hercules 14" X 80" engine lathe
  • D1 1 ea. - 5 foot radial arm drilling machine. Model #RM-1300
  • D2 1 ea. - Powermatic 4 spindle drill. Model #1200
  • S3 & S4 2 ea. - W.R. WELLS & SONS F-15 series II saws. Capacity 15" X 17"
  • S1 & S2 2 ea. - Grob 4V-24 band saws
  • S5 1 ea. - AMADA VM3800 Vertical band saw. Table size: 71"X 149.5". 31" throat. Will saw 24" thick workpiece weighing up to 25,000 lbs.
  • S6 1 ea. - Wells 48" chop saw
  • S7 1 ea. - Amada VM1200 Vertical band saw. Table size: 37" X 63" with 49" of travel. 20.5" throat. Will saw up to 20" thick.

Quality Control Department:

  • CNC LK model G-80K using LK picture programmer rev 4.3, CMES version 15.0 with measuring capabilities of: X Axis 400", Y Axis 160", and Z Axis 80".
  • CNC Mitutoyo BN 1020 using LK picture programmer rev 4.3, CMES version 15.0 with measuring capabilities of X Axis 80", Y Axis 40", and Z Axis 32".
  • Manual Starret Rapid Check using LK picture programmer rev 4.3, CMES version 15.0 with measuring capabilities of X Axis 64", Y Axis 40", and Z Axis 24".
  • Precision measuring instruments with optical comparator, surfanalyzer and nondestructive testing equipment.

Programming Department:

  • 2 ea. - Catia - IBM RISC/6000 ( 1 - model 340 / 1 - model 42W ). Each has Catia CAD/CAM software. The Catia NC package has multi-axis capabilities. 3 systems also contain NCL 5-Axis CAD/CAM software. Both Catia and NCL have IGES conversion capabilities. There is up to 15.5 gig of hard disk space available with 124 meg of ram. Data transfers can be made via modem, 1/4 150 meg tape cartridge, 8 mm dat tape cartridge, or 3.5 floppy disk.
  • 3 ea. - Silicon Graphics - Indigo 2 computer systems running NCL CAD/CAM software. Each has 4.5 gig hard disc drive. Data transfers on SGI are made via modem, 150 meg 1/4 tape cartridge, cd, 4 mm dat tape, or 3.5 floppy disk. All systems are networked with each other and with our IBM 6000 Catia systems. IGES conversion available on SGI.
  • 1 ea. - IGES converter
  • 1 ea. - Hewlett Packard Draftmaster II plotter 48.0" X 36.0"
  • 1 ea. - Hewlett Packard HP4 postscript laser printer
  • 5 ea. - Greco Minifile model P-3
  • 1 ea. - Facit tape punch model #4045
  • 2 ea. - High Speed Modems
  • 1 ea. - IBM PC for modem transfers. It is networked with the IBM 6000s and the SGIs.
  • 1 ea. - 24 hour access company bulletin board system for customer/vendor file transfer.
  • Internet availability for email/customer/vendor file transfer.

Office:

  • All jobs are tracked daily. Loading and Scheduling are done using an in house ERP planning, scheduling, and control software package running on a Sun Microsystems Entreprise 250.

 

 

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