QC-1
Suppliers shall implement a Quality
System conforming to ISO-9000 or other recognized
standard to control product and process quality. The
system shall include a company wide process that fosters
continuous quality improvement and, a calibration system
based on ANSI/NCSL-Z540-1 or MIL-STD-45662. Supplier
Quality Systems are subject to audit by Stellex
Precision Machining, Inc.
QC-2
When required by contract a Quality Plan
must be submitted to Stellex Precision Machining for
approval prior to the completion of the FAI.
QC-3
During the performance of this purchase
order, Stellex Precision Machining, its customer, and/or
regulatory agencies have the right of entry to determine
and verify product quality, records and material at any
place, including the plant of the supplier. Stellex
Precision Machining’s acceptance of such product does
not absolve the supplier of the responsibility to
provide acceptable product, nor does it preclude
subsequent rejection by Stellex Precision Machining’s
customer. The supplier shall include the right of entry
provision in any of their subcontracts.
QC-4
All suppliers must purchase raw
materials from prime customer approved sources when
applicable, i.e. D1-4426 or other approval listings.
Material produced/procured outside of the U.S.A. always
requires the use of customer approved sources.
QC-5
The supplier agrees to insure that
materials utilized in the performance of this order,
whether furnished by Stellex Precision Machining or the
supplier, will be segregated and controlled to insure
traceability and prevent being intermingled with any
other materials.
QC-6
If applicable, assigned serial numbers
shall be maintained throughout all manufacturing cycles
and shall be identified on both the parts and all
documentation at time of shipment.
QC-7
All parts and age control products must
be protected against damage and corrosion during
delivery utilizing sound standard packaging practices.
Special packaging instructions, when required, will be
specified on the operation sheet.
QC-8
Copies of all material, processing, and
test certifications must accompany each shipment of
parts as required by the applicable specification.
QC-9
Copies of chemical and physical analysis
certifications must accompany each shipment of parts for
all supplier purchased materials.
QC-10
All special processes required by the
Purchase Order must be performed by sources which are
approved by the prime customer, and to the latest
revision of the applicable process specification.
QC-11
Applicable on initial production part by supplier, a
First Article Inspection (FAI) report is required for
each dash number. The inspection report shall indicate
the actual measurement obtained for each characteristic
listed on the blueprint, parts list, and Stellex
Precision Machining operations Sheet (if applicable). At
Stellex Precision Machining’s discretion, a Stellex
Precision Machining source inspector will be present
during the FAI. The supplier shall provide at least two
weeks notice to Stellex Precision Machining of the date
of performance of this FAI. When repetitive dimensions
are inspected, (i.e. holes of the same size, web
thickness of the same size, etc.) record actual
measurement individually, and specify locations. An
Amended FAI report is required on any future
configuration changes, including changes in processes.
At Stellex Precision Machining’s discretion, a Stellex
Precision Machining source inspector may also be present
during this Amended FAI. All FAI’s shall comply with the
requirements and shall be formatted per AS9102 unless
otherwise noted on the purchase order.
QC-12
Source Inspection required. Source
Inspection shall be coordinated with the buyer prior to
delivery.
QC-13
If a key characteristic is required by
engineering documents or the Stellex Precision Machining
Vendor Operation sheet, the supplier shall place all key
characteristics under statistical process control. If
the supplier does not have the ability to perform this
requirement, contact the Stellex Precision Machining
buyer immediately, prior to continuing with purchase
order requirements. At any time, the supplier may
request assistance from Stellex Precision Machining when
conducting S.P.C and A.Q.S. (Advanced Quality System)
activities. Contact the Stellex Precision Machining
buyer for assistance. Documentation requirements per key
characteristic are as follow:
The supplier will provide copies
of S.P.C. documentation with all parts delivered
to Stellex Precision Machining, Inc.
The documents required for each
key characteristic shall be IX-MR chart or Xbar-R
chart.
If 21 or more parts are listed
on the control charts, then upper and lower
control limits along with a Cpk reading shall be
indicated on the control chart.
All chars will be identified
with the part number, dash number, and the key
characteristics.
This documentation will be in addition
to all other documentation required by the purchase
order and engineering requirements.
QC-14
Quality documentation records and
certifications must be maintained on file for a period
of seven years after final payment of this purchase
order. After this time period, Supplier shall not
destroy such records without giving Stellex Precision
Machining ninety days advance written notice.
QC-15
For all close tolerance holes (.0015" or
less) GO/NO-GO gauging techniques are not acceptable.
Inspection equipment utilized must have capability to
attain a measurement of ten percent of tolerance being
inspected. (Referenced ANSI/NCSL – Z540-1-1994 and
ISO-10012-1).
QC-16
Purchase Order for Standard Hardware of
assemblies that include Standard Hardware (i.e. BAC, AN,
NAS, STM, MIL, etc.) are to be satisfied with material
of the latest specification revision level in effect and
must comply with all obsolescence / replacement
criteria, when applicable.
QC-17
Items on this order are for Boeing
aircraft use and must comply with all Boeing engineering
requirements, including the D-590 and D1-4426
specifications for the particular item(s) ordered.
QC-18
Material ordered by this purchase order
is for Boeing aircraft end use. All manufacturing and/or
procurement must comply with the requirements of the
D1-4426 document current at the time of
manufacture/procurement.